Author Archive: Derald Schultz

Category: Designers Working With
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Derald Schultz

As your client base grows so will the size and scope of the creative work you do for them. If print design is one of your services, adding print services to your menu will add more value to your business and your bottom line. Even with the shift toward online print ordering, some printing due to the quantity and/or expense will require an in-person press check.

Even before the advent of desktop publishing, designers and printers have had a tenuous relationship at best. The reason being, we do not think alike, we do not speak the same language, and quite frankly we just don’t understand the limitations and complexities of the printing process; yet we need each the other to coexist.

It is incumbent upon the designer to have a basic understanding of preflighting, the printing process, and standard procedures surrounding a press check to be successful at it. Do a little research, buy a Pocket Pal, and ask a lot of questions from your printer or others with experience.

Printers are very helpful if they see that you have a genuine desire to make their job easier. Having worked in the printing industry for several years, over 90% of the jobs I produced had problems directly related to a designer’s failure to grasp the basics principles of printing.

With that said, let’s take a look at the basics of preparing, performing and concluding a press check.

Your Ultimate Goals

Revenue–As a designer, the primarily objective is to add revenue to your business. Marking up printing is different for each job, but a simple rule of thumb is to look at the time you will devote to it and multiply that by your hourly rate. That includes quoting, preproduction, travel, press check, billing and delivery. It should fall somewhere between 10-30% of the total cost of printing.

Relationships–Creative work that transfers well in print reflects well on you and ultimately on your clients in front of their potential and existing customers. Your goal is to make your client satisfied (ecstatic if possible) to continue using your services and hopefully increasing your workload.

Second, it is to enhance your relationship with the printer by showing yourself to be easy and profitable to work with. Print works and press checks that are efficient in time, manpower and materials will help you become a part of the team in the printer’s eyes. In return they may also give your time sensitive jobs preference in the future and even overlook additional charges that were yours or your client’s error.

Referrals–In marketing, few things are better than a referral. Printing in itself is an advertisement for you and your business every time someone compliments your work either to your client or your printer, and as a result both may provide referrals to you.

Preparing (Do Your Homework)

There’s nothing like being prepared, so let’s touch on the fundamentals of what you should have completed and collected ahead of time from your client, the printer, and the items you will need to take with you.

First, you must have final approval in written form; either via email or a signed off proof. If the project is a multi-page piece or has a custom shape, I suggest showing your client a full-size mock up. A signature or written approval will be your main leverage if the job has errors that were not initially identified by your client. If can also protect you financially if it is reduced to litigation.

Be sure to call the printer the day before or earlier that day if the press check will take place in the afternoon. You want to make sure that they’re on schedule and that all the needed materials have arrived. Confirm the time and leave a number where they can reach you easily if things change at the last minute. The objective is to spend as little time as possible with the printer. You’re a service industry; you don’t make money unless you’re in front of a computer.

If you have any last minute questions or concerns, bring them up now. Let me emphasize that…bring them up now! You don’t want to waste everyone’s time and money correcting mistakes on your project while it is on the press. Speak with someone in prepress if you have a revision or a question about your files. Also, talk to your CSR about any other last minute details. If your client has specific areas of your design that he or she consider critical, such as “make sure the sky is blue” or “will this red match the red in our logo?”, be sure to communicate that.

You should also view a digital proof beforehand or request a PDF version so you can check for text reflow or anything that may have gone awry in prepress production. I recommend bringing a complete set of files with you too, which includes fonts and support files. It will save you valuable time if a font was substituted or an image was color corrected improperly.

Many printers have a separate room for their customers with phones and internet connections, so bring your laptop and prepare to make the most of your time while you wait. If you are bringing your client, let them know the same and be prepared to take them to lunch if things take longer than expected. Your CSR may also be happy to give both of you a tour and meet with other key staff members.

Performing (Making it a Success)

I recommend arriving 15 minutes before your scheduled time. This puts everyone at ease and shows that you are considerate of the printer’s time. Be friendly and relaxed with everyone involved in your job; especially the press person(s) responsible for printing it. If this is the first time you have worked with the printer and you have requested a specifically higher grade paper, ask to view a sample of the paper in the warehouse. Most printers are honest, but some are tempted to substitute your request for a lower grade and increase their profit margin. Paper is generally half the cost of a job so it could be significant amount on a large quantity. This practice constitutes fraud, so it is very unlikely, but be mindful that it could occur.

As I mentioned, good relations with the person(s) directly printing your job is essential. They have a wealth of experience in getting the most out of their press, so defer to their recommendations and make it clear that their opinions are valued. View them as an intelligent colleague that knows the limitations of the equipment and materials.

Bear in mind that they do not get a lot of the perks they see given to management and customers, so if you have any early morning press check or realize that they will be working through their lunch, bring in a box of pastries or order out pizza for them. The small cost to you will bring much more goodwill than you realize.

When you are asked to inspect the first press sheet, you could approve it and the press check is over. But, there are a number of things to check off your list beforehand. Do not feel pressured to sign off or make a decision quickly. It should take you at least 5 to 10 minutes of inspection and questions before you make your decision.

Things to Consider

Color–Compare the press sheet with the digital proof to make sure the colors are vibrant and true. If you want to further enhance or reduce a color, be sure to ask if other areas on the sheet will suffer to achieve it. Inspect solid color areas and central items to the job such as a main image. Are there pinholes or “hickies” in them? If so, circle them on the press sheet as an indication that they need to be eliminated.

Registration–Look at the crop marks at the corners of the sheet and the marks at the center of the sheet. They should be aligned with no individual color hanging outside it. The pressperson will have a loupe or magnifier to take a closer look. Remember, printing is not a perfect science, but registration should very accurate.

Alignment–Check that colors are butting up next to each other without overlapping too much or having white space between them. This could happen even if the sheet is properly registered.

Sharpness–Look for detail in the photographs of the proof and compare them to the sheet. You should be able to see the same clarity and detail; especially in the highlight and shadow areas.

Non Image Areas–Make sure there are no ink spots or slight color hues in the white areas of the sheet. This can be caused by a lack of fountain solution in non image areas that is used to repel ink.

Text–Inspect the text to make sure it is crisp and that there are no broken characters. If the text is a color other than black, make sure there are no other colors hanging out.

As you move forward, be specific in what you want to achieve with the next press sheet. Be clear about the corrections you need, ask if it is possible and assure them that it will be approved if the corrections are made and nothing else changes. You will be escorted back to the waiting area and depending on the adjustments it could take between 30 minutes to an hour for the next press sheet.

Do not leave the building without informing your CSR; you won’t score any points if you can’t be found. When the next press sheet is ready, compare it with the previous one and the proof. If everything is acceptable, sign off and thank everyone for their time and effort. The average number of press sheets it takes to get to final approval is 2 to 3. If there are more than that, then there is a mechanical problem, a problem with the digital files or someone’s expectations are unrealistic. A press check should never be used by you or your client as tool to throw your weight around. Petty or unattainable demands will reflect poorly on the party involved.

Conclusion

Press checks can be a great learning tool for any designer and the added experience creates a higher greater value for you, your clients and the printer. Use it to build lasting and profitable relationships with both of them. If you go into a press check prepared, and communicate clearly and concisely everybody wins.

Finally, consider sending a short “Thank You” note to your printer if the job went well and communicate your client’s satisfaction by adding a short quote from them. It may go a long way in being remembered the next time your printer is asked for a referral. It has worked for me.


This article is a part of the Designers Working With series.

Derald Schultz | Atlanta Graphic Design + Web Design + Printing
Mediarail Design, Inc. | Creative Latitude Articles Editor

©2004, Mediarail Design, Inc.
First published on Creative Latitude

This post went live on October 10th, 2007. You can follow responses via our comments feed. To keep up with BoDo, subscribe for updates by email, the BoDo feed and/or sign up for our Newsletter.

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Category: Designers Working With
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Derald Schultz

The following guide will help in preparing your digital files. It contains additional information and explanations of common terms to help you communicate better with your printer.

Create documents in Page Layout Programs such as InDesign, Quark
or PageMaker

  • Create your document in the exact size of the final trimmed piece. For example, if you are creating a lettersize multiple-page document with facing pages, your page size would be 8.5×11, not 11×17.
  • Use the master page to place common items such as page numbers in the same location on multiple pages.
  • Create multiple-page documents in reader’s spreads.
  • Extend images that bleed off the document page by an 1/8” (standard).
  • Delete unused colors in the color palette from EPS and page layout files.
  • Images that cross-over facing pages should be divided into two separate picture boxes and aligned on their respective pages.
  • Scale bitmap images no more than 10% up or down from their original size. A drastic enlargement will cause loss of detail and a drastic reduction may extend imaging time and delay your job.
  • Link images in your Illustrator and FreeHand files. Do not embed them.

Tip: Remember to include any special Quark Xtensions you may have used to create your document.
Tip: Creating files in drawing programs such as Illustrator, FreeHand or Corel Draw can sometimes incur additional charges by printers.

Saving images

  • Save all PhotoShop files in the CMYK color mode, which includes any nested or embedded files.
  • Submit PhotoShop files only in the TIFF or EPS formats (DCS is an EPS).
  • Delete any unused alpha channels or clipping paths in flattened PhotoShop files.
  • Delete unused colors in the color palette from Illustrator, FreeHand.
  • Turn off JPEG, LZW, or ZIP compression in your PhotoShop files.

There are two types of images: Vector and Bitmap. Vector images consist of lines and curves you create in programs like Illustrator or Freehand.They are called vectors because they can be described in mathematical terms such as size, length and position.Vector graphics are device-independent, meaning they can be scaled up or down with no loss in detail.

Bitmap images are created in painting programs such as PhotoShop. Bitmaps (also called, raster images) are created on a grid with small squares called, pixels. Each pixel has a location and color value assigned to it.These images are device-dependent, meaning they have a fixed number of pixels for a given area. Images that look jagged or bitmapped do not have a sufficient amount of pixel information or resolution. A high resolution image will have more pixels per grid, which allows for greater detail and color transitions.

Tip: A formula for determining resolution (dpi) is: 1.5 x the line screen = resolution. Many still use the old formula of 2x the line screen, but there is no visible loss of detail at this lower dpi and it saves valuable disk space.

Image types

Bitmap (in Bitmap mode) Typically black & white images (no grays) used for text or logos.These should be saved at 600 dpi, as a TIFF and scaled to 100% of the intended size.The background can be set to none. Use your page layout program to colorize the image.

Bitmap (in Grayscale or CMYK mode) These are black & white or color images.They should be saved at 225 dpi, as a TIFF or EPS and scaled to 100% of the intended size. Printers prefer TIFFs if there are no clipping paths, because EPSs tend to have a slightly larger file size.The background should be set to white or a color in QuarkXpress.

Tip: If you are creating an image with a clipping path it must be saved as an EPS and the tolerance should be set between 2 and 4, with 2 being a tighter setting for irregular shapes.

Bitmap (in duotone mode) These images can be monotones, duotones, tritones or quadtones and must be saved as an EPS.

Tip: Use channel 1 for the darkest color and if you are using black make sure it says Black in the window, not Process Black (your page layout program will see it as a different color). Set the screen angles in your page layout program not in PhotoShop. Scott Lithographing can select them for you upon request.

Vector Can be saved at any size and scaled up or down in your page layout program (we suggest 100% for a better preview) and they can only be saved as an EPS.

Tip: Prevent gradient banding: Set the output resolution to 2540.

Color Modes

You may color correct in RGB or LAB, but save images that will be imported into you page layout program in CMYK mode. Importing in RGB will prevent the image from being output properly. RGB is for images that will only be viewed on a monitor.

Tip: Remember to calibrate your monitor frequently and delete any alpha channels to reduce the file size.

Color Selection

Spot (PMS) colors must use the same name in all image files. For instance, if you are using PMS 185 CV in a file and PMS 185 CVU in another, your page layout program will see them as two separate colors. Please indicate if a PMS color is to be spot or built out of process colors.

Tip: Keep in mind that some spot colors do not reproduce satisfactorily when built out of process.

Tip: If you are using metallic inks it is a good idea to aqueous coat or varnish the sheet to prevent smearing.

Fonts

  • Be sure to include the printer and screen font for each Type 1 font.
  • Check the font usage window to ensure you have included all your fonts.
  • If you’ve used fonts in EPS artwork: Either convert the text to paths or include the font(s).

Basic types of fonts: PostScript, TrueType, OpenType.

Postscript comes in Type 1,2, or 3 (Type 1 is the most popular).You will have two fonts; the screen font and the printer font.The screen font is for displaying the font on your screen (the icon shows a single “A”).The printer font is used by printers and imagesetters to create the type mathematically.

TrueType contains both the screen and printer fonts in one file (the icon shows three “A”s).

OpenType fonts are gaining in popularity due to their cross-platform ability and flexibility. They are essentially a Type 1 or TrueType font in a TrueType shell, so you will have only one file per font weight or style (i.e., bold, italics, small caps, etc…).

Tip: Use current and brand name fonts whenever possible (ie.Adobe, Bitstream). Keep a compressed version of your font library and replace any fonts that cause printing problems.

Tip: Use the actual weight of the typeface, such as Helvetica Bold.Do not use menu styling.

Trapping

Printers normally handle trapping, so discuss any concerns you have. If you are comfortable doing your own, you should relay that to your printer. Although, it may make you liable for any trapping errors.

Spelling

As a rule, printers do not check the spelling of documents because they are not privy to the jargon, product names, or special pronouns of other industries. Spell-check and proof-read your document carefully. It’s also an excellent idea to have two other individuals proof-read the text before submittal.

PC Files

Printers were primarily Mac-based, but virtually all of them now accept PC files created in Quark Xpress, Pagemaker, InDesign, Photoshop, Illustrator, Freehand, and Corel Draw EPS files. It’s a good idea to check with your printer before submitting files created with Microsoft products, such as MS Word or Publisher.

Collecting Files

I strongly suggest using the Collect for Output option when using QuarkXpress. Collect all the elements of your job (images, fonts and final files) and place them into one of three folders: Finals, Support, and Fonts.Do not send files that are not pertinent to the job. Please be aware that Quark will list the fonts on the collect for output report, but it will not collect them for you.

Tip: I strongly recommend using FlightCheck or PreFlight Pro prior to submitting your files.

Media

Printers accept just about any media today, and many have ftp sites that can save you travel time.Your printer should have a list of acceptable media.

Archiving

Many printers archive your work for the purpose of rerunning it, but do not count on it! Be sure you have a back-up copy of your project. I suggest a regular archiving procedure to ensure you have your work in the future. Personally, I use a digital tape system with Retrospect, and I keep a full catalog outside the studio in the event of fire or other loss.

FINAL CHECK LIST:

  • All electronic files, support images and fonts on disk.
  • All photos, transparencies, or art to be scanned.
  • Any special instructions.
  • A set of color proofs or lasers.
  • A set each of b&w laser composites/separations.
  • A mock-up (if applicable).
  • A previously printed sample (if applicable).

This post is part of the Designers Working With series. Check it out for more …

Derald Schultz | Atlanta Graphic Design + Web Design + Printing
Mediarail Design, Inc. | Creative Latitude Articles Editor

©2004, Mediarail Design, Inc.
First published on Creative Latitude

This post went live on August 9th, 2007. You can follow responses via our comments feed. To keep up with BoDo, subscribe for updates by email, the BoDo feed and/or sign up for our Newsletter.

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